Transformer winding machine is in the production process of the most important core production equipment, its winding performance determines the electrical characteristics of the transformer and the coil is beautiful, the current transformer winding machine there are three main categories: horizontal winding machine, stand Winding machine, automatic winding machine they are used in different areas of the production of transformers, with the technical development, the progress of winding machine is also great, mainly in the function and winding performance.
How to use the transformer winding machine?
First, the correct setting of the parameters of the transformer winding machine
Winding machine can work properly set the correct play a key role in the transformer winding machine is different from other winding machine is a slow operation of the equipment, due to the transformer production process determines the frequent start and constant equipment Torque requirements, the general transformer winding machine need to set the parameters are: set the number of turns required for the production process equipment according to the number of turns, which is divided into the total number of turns and each step corresponds to the number of turns, Note that the total number of laps is equal to the sum of the number of laps in each step; the idle function setting is also a commonly used parameter. It is mainly used to control the slow start and stop of the equipment, play a soft start and stop the buffer, Allows the operator to start winding machine when there is a process to adapt to the tension, when the device stops when the buffer can be more accurate parking; operating speed is used to control the equipment running speed, speed settings need to combine the production process And winding of the actual working conditions, too fast and too slow is not conducive to the formation of the coil, the rapid operation will be detrimental to the operator's control, increase equipment vibration and noise, too low speed operation will greatly affect the equipment Of the production capacity and efficiency, but also affect the output torque of the spindle device; sub-step function is used to control the operation of equipment in order, it is generally determined according to the production process, forming a coil winding is not only enameled wire winding, There are many other steps such as wrapping paper, insulation cloth, etc., so the correct set of sub-step function will effectively play the efficiency of the equipment.
Second, the correct loading and unloading mold and plastic
Winding machine is only the correct use of the winding die to work properly, the correct loading and unloading of the coil forming a mold played a key role in the process of loading and unloading the mold is generally first loosen the fastening device, and then remove the equipment Thimble tailstock, and finally use the shift device to remove the coil, the installation should pay attention to the first mold installed in the winding machine fixture, adjust the thimble tailstock to withstand the winding mandrel, and finally locked; The process of shaping the coil when the thimble shall not be released and the device should be in a stopped state, only properly handled in order to better play the efficiency of the equipment.