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Processing Function of Different Winding Machines


Because of the different functional requirements of various coil products, making the types of winding machines are also diversified, the current common winding machine with automatic winding machine, semi-automatic winding machine, ring winding machine, servo precision winding machine, Transformer winding machine, automatic magnetic ring winding machine and other models.
Circular Winding Machine
Special special models, the common side-slip and belt-type, is a special loop around the coil model, the model from now to there is no great technical changes, at present, the nose is mainly imported mainly part of the main , The more common the United States and other brands of high-Man, the import of the nose compared to the domestic head there are many advantages of the work are relatively fine, the material is generally used special alloy wear excellent performance, the nose can withstand long processing operations requirements , And some of the nose with a split-type structural design from top to bottom storage line loop is more convenient. Ring winding machines are generally for the desktop institutions, mainly mechanical structure of the main equipment, the price is mainly divided into imported and domestic head machine head two.
Automatic magnetic coil winding machine
Automatic magnetic ring winding machine is mainly applied to magnetic ring winding processing, magnetic ring coil processing, magnetic coil inductance coil processing, Dongguan magnetic ring winding processing factory.
Transformer winding machine
More common models, the structure is divided into horizontal and vertical form, we generally are more common is the horizontal winding machine is used to make special equipment for winding the transformer coil, the traditional transformer winding machine are relatively single manual Cable shaping machine models, modern models have automatic cable series, the transformer is a large electrical parts, so the structure of the winding machine are relatively large, the weight is also based on the level of winding machine from a few hundred kilograms to several thousand kilograms , Due to modern technology in the winding machine on the application of the transformer, the new model functions also become more powerful, the emergence of flexible pre-compacting device instead of the traditional manual knocking of the cumbersome process, the transformer winding process becomes More simple.
Semi - automatic winding machine
At present the most widely used models are also known as CNC automatic winding machine, which can automatically cable, coupled with different mechanical structure to complete the different requirements of winding system with high efficiency, easy maintenance, cost-effective advantages of many domestic manufacturers in general Have adopted CNC controller, and some manufacturers use self-developed controller as the control core, CNC model is already a very mature models, and many manufacturers have made in the function and use of innovative and upgrades, the use of the product Series of continuous extension, as the most widely used models on the market, the price of the model than the automatic winding maneuvering is the price of a few million to a lot lower, depending on the use of thousands to tens of thousands of different Ranging from the price, the disadvantage of the aircraft is a must be equipped with an operator. At present in the ballast, inductance coil production and some other occasions can see the application of the model.
Servo precision winding machine
High-end models can fully simulate the manpower of the cable action, spindle and cable are used high-precision servo motor, the control system uses a very high computing power of the PLC (Figure 1), the use of high-tech computing capacity of the PLC is very high, System, with automatic operation, automatic identification, error correction and other functions, the use of closed-loop control, so when the cable out of sync phenomena such as equipment can be automatically corrected, high-resolution servo motor can guarantee high and low speed equipment operation Stability, the models of the annex device is also more advanced, such as auxiliary unloading device, active tension-line frame, electromagnetic automatic tension regulator, etc., due to the use of a large number of high-tech, so the price than the CNC automatic Winding a lot of high, generally used in the coil parameters have specific requirements of the occasion.
Automatic Winding Machine
In recent years to develop new models, in order to adapt to high efficiency, high production requirements, automatic models are generally used long linkage design, domestic manufacturers are mostly with reference to Taiwan and other imported models of the design , The use of programmable logic controller as the control center of the device, with the robot, pneumatic control components and the implementation of accessories to complete the automatic cable, automatic foot binding, automatic cutting line, automatic loading and unloading skeleton and other functions, this model of high production efficiency , Greatly reducing the dependence on the artificial, an operating staff can take care of several such equipment, production quality is relatively stable, very suitable for high production requirements of the processing occasions. However, this model as a result of integrated numerical control, pneumatic, light control of many new technologies, so the price is tens of thousands of small high-ten million, the price also makes many users look sigh, the other due to functional requirements The parts of the equipment used a large number of non-standard parts and custom parts, so once the failure of the relative maintenance process will be very complex, the cycle will be longer. Its advanced nature and high yield or to attract customers.
Because of the different functional requirements of various coil products, making the types of winding machines are also diversified, the current common winding machine with automatic winding machine, semi-automatic winding machine, ring winding machine, servo precision winding machine, Transformer winding machine, automatic magnetic ring winding machine and other models.
Circular Winding Machine
Special special models, the common side-slip and belt-type, is a special loop around the coil model, the model from now to there is no great technical changes, at present, the nose is mainly imported mainly part of the main , The more common the United States and other brands of high-Man, the import of the nose compared to the domestic head there are many advantages of the work are relatively fine, the material is generally used special alloy wear excellent performance, the nose can withstand long processing operations requirements , And some of the nose with a split-type structural design from top to bottom storage line loop is more convenient. Ring winding machines are generally for the desktop institutions, mainly mechanical structure of the main equipment, the price is mainly divided into imported and domestic head machine head two.
Automatic magnetic coil winding machine
Automatic magnetic ring winding machine is mainly applied to magnetic ring winding processing, magnetic ring coil processing, magnetic coil inductance coil processing, Dongguan magnetic ring winding processing factory.
Transformer winding machine
More common models, the structure is divided into horizontal and vertical form, we generally are more common is the horizontal winding machine is used to make special equipment for winding the transformer coil, the traditional transformer winding machine are relatively single manual Cable shaping machine models, modern models have automatic cable series, the transformer is a large electrical parts, so the structure of the winding machine are relatively large, the weight is also based on the level of winding machine from a few hundred kilograms to several thousand kilograms , Due to modern technology in the winding machine on the application of the transformer, the new model functions also become more powerful, the emergence of flexible pre-compacting device instead of the traditional manual knocking of the cumbersome process, the transformer winding process becomes More simple.
Semi - automatic winding machine
At present the most widely used models are also known as CNC automatic winding machine, which can automatically cable, coupled with different mechanical structure to complete the different requirements of winding system with high efficiency, easy maintenance, cost-effective advantages of many domestic manufacturers in general Have adopted CNC controller, and some manufacturers use self-developed controller as the control core, CNC model is already a very mature models, and many manufacturers have made in the function and use of innovative and upgrades, the use of the product Series of continuous extension, as the most widely used models on the market, the price of the model than the automatic winding maneuvering is the price of a few million to a lot lower, depending on the use of thousands to tens of thousands of different Ranging from the price, the disadvantage of the aircraft is a must be equipped with an operator. At present in the ballast, inductance coil production and some other occasions can see the application of the model.
Servo precision winding machine
High-end models can fully simulate the manpower of the cable action, spindle and cable are used high-precision servo motor, the control system uses a very high computing power of the PLC (Figure 1), the use of high-tech computing capacity of the PLC is very high, System, with automatic operation, automatic identification, error correction and other functions, the use of closed-loop control, so when the cable out of sync phenomena such as equipment can be automatically corrected, high-resolution servo motor can guarantee high and low speed equipment operation Stability, the models of the annex device is also more advanced, such as auxiliary unloading device, active tension-line frame, electromagnetic automatic tension regulator, etc., due to the use of a large number of high-tech, so the price than the CNC automatic Winding a lot of high, generally used in the coil parameters have specific requirements of the occasion.
Automatic Winding Machine
In recent years to develop new models, in order to adapt to high efficiency, high production requirements, automatic models are generally used long linkage design, domestic manufacturers are mostly with reference to Taiwan and other imported models of the design , The use of programmable logic controller as the control center of the device, with the robot, pneumatic control components and the implementation of accessories to complete the automatic cable, automatic foot binding, automatic cutting line, automatic loading and unloading skeleton and other functions, this model of high production efficiency , Greatly reducing the dependence on the artificial, an operating staff can take care of several such equipment, production quality is relatively stable, very suitable for high production requirements of the processing occasions. However, this model as a result of integrated numerical control, pneumatic, light control of many new technologies, so the price is tens of thousands of small high-ten million, the price also makes many users look sigh, the other due to functional requirements The parts of the equipment used a large number of non-standard parts and custom parts, so once the failure of the relative maintenance process will be very complex, the cycle will be longer. Its advanced nature and high yield or to attract customers.
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